DIGITECH VP3

Arc welding

DIGITECH VP3

THE WELDING EDGE

SYNERGIC MULTIPROCESS INVERTER PULSED POWER SOURCES WITH SEPARATED WIRE FEEDER

DIGITECH are the most advanced and top performing multi-process pulse welding equipment of CEA, available in series VP3 (Vision Pulse 3).
Developed with the arc control software vision.ARC2, DIGITECH obtain incredible quality results with any material in all welding application.

DIGITECH

Top welding performance

Technologically ahead and easy-to-use, they offer premium welding quality at high speed in PULSED MIG, DUAL PULSED, MIG-MAG, MMA and TIG with “lift” arc striking. DIGITECH are characterized by a digital interface with colour display and a synergic control to automatically determine the best welding parameters, based on the used type of material, the wire diameter and the gas.

Complete connectivity

DIGITECH are open to be connected to a LAN, allowing to interface the equipment to a robot and support software, making these equipment the best solution in any industrial field requiring high precision and repeatability of the achieved results and complying with all the demands of the 4.0 Industry.

Other characteristics

User Interface with LCD colour display to keep under control the whole welding process
Monitoring and repeatability of the welding parameters
Ability to partially or totally lock the equipment with access key by password
“Energy Saving” to operate the power source cooling fan and torch water cooling when necessary
Up/Down MIG torch
LAN connectivity to the network via Ethernet or WIFI (Optional)
Data storing and data printing (Optional)

Technical features

DIGITECH VP3: SPECIAL PROCESSES

vision.ARC2 enables to weld with the following optional special processes:

MIG MAG

vision.COLD – vision.ULTRASPEED – vision.POWER – vision.PIPE

MIG PULSED

vision.PULSE-POWER – vision.PULSE-RUN -vision.PULSE-UP

E.C.P.

EXTRA CURVE PACKAGE

vision.ARC 2

vision.ARC 2 allows the power source control to operate in a more precise and faster way, thus granting an absolute constant arc and a perfect detachment of the droplet, mostly in MIG PULSED and DUAL PULSED.

vision.ARC2 also enables the use of the CEA special vision.Pulsed processes. Main advantages:

improved arc stability
optimization of the impulse characteristics
quick and precise control of the short- circuits
faster welding speed
further reduced heat input

vision.PULSE

vision.PULSE allows a constantly controlled short arc pulse welding, by optimizing the results of traditional pulse welding.

This enables to reduce the high heat input, typical in pulse welding, with a consequent reduction in distortions, an improvement off the puddle and considerable increase in welding speed too.

Dual.PULSE

Dual.PULSE favours a further reduction in the heat transfer to the workpiece by minimizing its deformation and it produces premium quality aesthetic beads similar to TIG finishing. Dual.PULSE is extremely useful when welding aluminium and stainless steel.

WIRE FEEDER HT6 PRO DRIVE

PROFESSIONAL WIRE FEEDING mechanism with 4 rolls of large diameter for a precise and constant wire driving
DOUBLE GROOVE ROLLS replaceable without any tool
LODGING FOR WIRE SPOOLS up to Ø 300 mm
LED LIGHT in the feeder compartment
INSPECTION WINDOWS in the spool cover
HK1 Hanging Kit
GRADUATED KNOB to achieve the most correct value of the wire pressure cables from the power source to the feeder.
STRONG INDUSTRIAL CASE made to last

DOUBLE FEEDER

DIGITECH in the version with double wire feeder represents the ideal solution whenever a greater flexibility is needed in all applications using two different types of material, wire or gas.

DIGITECH SYNERGIC CONTROL

DIGITECH VP3 control, fitted with the innovative colour display with icons and a clear infographic, allows even less expert welders to very easily adjust all the welding parameters in an intuitive way with extreme simplicity.

At the same time, DIGITECH VP3 power sources offer also most expert welders the possibility of fine tuning and customizing the welding process control, thanks to the ability to access clear, simple and complete under menus for the best possible configuration and optimization of the equipment.

WSC - WIRE START CONTROL

WSC wire start control prevents any possible wire sticking to the workpiece or torch nozzle, by always ensuring a precise and “soft” arc striking.

ETHERNET LAN

All CEA DIGITECH VP3 are standard equipped with ETHERNET socket. This feature allows all users to interface the equipment to a remote device and support software.

DIGITECH 4.0 READY

These units have the possibility to be connected to an industrial LAN through an Ethernet port or by a WiFi LAN (Optional), to satisfy all the requirement of 4.0 industry.
Software 4.0 is included in all DIGITECH 4.0 to allow the transmission of power source data inputs and outputs. The creation of the connection between the generator and the customer’s systems is not included and is the responsibility of the customer.

SIMPLE AUTOMATION

CEA power sources are standard equipped with analogic-digital I/O. This allows to integrate very easily the power source into an automated welding equipment without any expensive and sophisticated external interfaces, usually necessarily supplied for robotics.

ROBOT INTERFACE

DIGITECH VP3 power sources can be connected to any Robot or Cobot by means of a CEA Robot Interface which can handle several analogic, fieldbus digital protocols depending on the features of the Robot to be used.

CQM CEA QUALITY MANAGER - CWM CEA WELDER MANAGER

CQM (CEA QUALITY MANAGER) is a software developed by CEA to enable welding data recording, monitoring, and printing by means of an external computer connected to one or more DIGITECH power sources.

CWM (CEA WELDER MANAGER) is a software developed by CEA designed to monitor the status of one or more DIGITECH power sources by connecting them via Ethernet (or Wi-Fi optional) to an external computer in the same network.

Available accessories

Discover all available accessories

Configurator

Wire Feeder HT 6 PRO DRIVE

Wire Feeder HT 6 PRO DRIVE with Euro Connect. 4 rolls (Ø: 1,0 / 1,2)

Robot Wire Feeder RBS 15 "L" Connect

Robot Wire Feeder RBS 15 with “L” Connect. 4 rolls (Ø: 1,0 / 1,2)

Robot Wire Feeder RBS 15 Euro Connect

Robot Wire Feeder RBS 15 with Euro Connect. 4 rolls (Ø: 1,0 / 1,2)

WK 4 standard wheels kit

WK 4 standard wheels kit for MF 4, MF4 yard and QF 7 W PRO DRIVE feeder

WK 2 extra-large wheel kit

HK 1 Hanging Kit

HK 1 Hanging Kit for wire feeder

Kit for DOUBLE HT 6 with VP3

Support and Connection Kit for DOUBLE HT 6 wire feeder system with DIGITECH VP3

HRX 51

Water cooling equipment HRX 51 400 V

Cea CL-1100

Cea CL-1100 cooling liquid – 5 l Tank

Trolley CT 70

Trolley CT 70 with 4 rolls for power source, cooling equipment and cylinder (and autotransformer)

Trolley PRIME CT 80

Trolley CT 80 for power source, cylinder (and autotransformer)

Trolley PRIME CT 81

Trolley CT 81 with arm holder for the feeder – for power source, cylinder (and autotransformer)

Trolley PRIME CT 82

Trolley CT 82 with 4 rolls for power source, cooling equipment and two gas cylinders (and autotransformer)

INTERCONNECTING CABLE 1,2 m WATER

1,2 m Water cooled Interconnecting cable Power source-Wire feeder

INTERCONNECTING CABLE 5 m WATER

5 m Water cooled Interconnecting cable Power source-Wire feeder

INTERCONNECTING CABLE 10 m WATER

10 m Water cooled Interconnecting cable Power source-Wire feeder

INTERCONNECTING CABLE 15 m WATER

15 m / 70 mm² Water cooled for DIGITECH, QUBOX, MAXIQ and Q-YARD

INTERCONNECTING CABLE 20 m WATER

20 m / 70 mm² Water cooled for DIGITECH, QUBOX, MAXIQ and Q-YARD

INTERCONNECTING CABLE 25 m WATER

25 m / 70 mm² Water cooled for DIGITECH and Q-YARD to be use with code 032105 – HR 41-LC water cooler

INTERCONNECTING CABLE 30 m WATER

30 m / 70 mm² Water cooled for DIGITECH and Q-YARD to be use with code 032105 – HR 41-LC water cooler

CEA Torch CX 353/4

CEA Torch CX 353/4 4 m wire Ø 0.8÷1.2 CO2 340A @60% / Mix 290A @60%

CEA Torch CX 451/4

CEA Torch CX 451/4 4 m wire Ø 0.8÷1.6 CO2 400A @60% / Mix 300A @60%

CEA Torch CXH 302/4

CEA Torch CXH 302/4 4 m wire Ø 0.8÷1.2 water cooled CO2 300A @100% / Mix 250A @100%

CEA Torch CXH 402/4

CEA Torch CXH 402/4 4 m wire Ø 0.8÷1.6 water cooled CO2 500A @100% / Mix 450A @100%

CEA Torch CX 353/4 Up/Down-17p

CEA Torch CX 353/4 Up/Down-17p 4m – wire: Ø 0,8÷1.2 – CO2 340A @60% / Mix 290A @60%

CEA Torch CXH 402/4 Up/Down-17p

CEA Torch CXH 402/4 Up/Down-17p 4m – wire: Ø 0,8÷1.6 – CO2 500A @ 100% / Mix 450A @100%

CEA Digitorch DXH 302/4-17p

CEA Digitorch DXH 302/4-17p 4m – wire: Ø 0,8÷1.2 – CO2 300A @100% / Mix 250A @100%

CEA Digitorch DX 353/4-17p

CEA Digitorch DX 353/4-17p 4m – wire: Ø 0,8÷1.2 – CO2 340A @60% / Mix 290A @60%

CEA Digitorch DXH 402/4-17p

CEA Digitorch DXH 402/4-17p 4m – wire: Ø 0,8÷1.6 – CO2 500A @100% / Mix 450A @100%

Push Pull Torch PP 401 D 8 m 24 V water cooled

Push Pull Torch PP 401 D 8 m 24 V - wire Ø 0,8÷1,2 water cooled (to be ordered with 031107 or 031113)

Push Pull Synchronizer 24/42V

Push Pull Synchronizer PC Board KIT 24 / 42 V (to be ordered with the Push pull torch)

CEA Torch RTX 26.4

CEA Torch RTX 26.4 4 m – 180 A 35%

50 mm² / 4 m Ground cable with clamp

70 mm² / 4 m Ground cable with clamp

Reducer with flowmeter and 1 manometer

RC 178

RC 178 remote control with 5 m cable

Autotransformer A 13-H 220V/400V-50/60Hz

Autotransformer A 13-H 220V/400V-50/60Hz - 3 Phase

Gallery

DIGITECH VP3 at work

Datasheet

DIGITECH VP3: Technical features

TECHNICAL DATA			DIGITECH
			VP3 4003	VP3 5003
Three phase input 50/60 Hz	V	+10%	400
		-10%
Input Power @ I₂ Max	kVA		23,4	29,5
Delayed Fuse (l eff)	A		32	40
Power Factor / cos φ			0,65/0,99	0,75/0,99
Efficiency Degree			0,88	0,89
Open circuit voltage	V		62	62
Current range	A		10-400	10-500
Duty cycle at (40°C)	A 100%		350	400
	A 60%;		400	460
	A X%		–	500(50%)
Wires	Ø mm		0,6 – 1,6	0,6 – 1,6
Standards			EN 60974-1 • EN 60974-10

Protection Class	IP		23S
Dimensions (LxWxH)	mm		725x310x525	725x310x525
Weight	kg		45	47